CMPE 118/L(218/L) - Mechatronics - Winter 2011
Final Project : Slug-o-Lete Invite.
Public Demo on Thursday, 10-Mar-2011, in the Media Theater @ 6:30 - 8:30PM
Sentinel Article on Slug-o-Lete
Webcast of Public Demo
UC Santa Cruz -- Robotics 101 Documentary
KSBW News Story on Slug-o-Lete
Pictures from the quarter are here
2006's Presentation
In 2006, the class was tasked with building a droid to shoot a tin can off of the other droid's head, The Good, The Bad, and The Slugly. The final project was the subject of a KSBW short news story, which can be seen here.
Background
Mechatronics is the synergistic combination of mechanical engineering ("mecha" for mechanisms), electronic engineering ("tronics" for electronics), and software engineering. The purpose of this interdisciplinary engineering field is the study of automata from an engineering perspective and serves the purposes of controlling advanced hybrid-systems such as production systems, synergy-drives, planetary-rovers, automotive subsystems such as anti-block system, spin-assist and every day equipment such as autofocus cameras, video, hard disks, cd-players, washing machines, lego-matics etc.
Mechatronics is centered on mechanics, electronics and computing which, combined, make possible the generation of simpler, more economical, reliable and versatile systems.
The word "mechatronics" was first coined by Mr. Tetsuro Moria, a senior engineer of a Japanese company, Yaskawa, in 1969. Mechatronics may alternatively be referred to as "electromechanical systems," or as "smart products."
Acknowledgements
This course is based on a the Smart Product Design sequence (ME218A, B, C), and the one quarter Mechatronics class (ME210/EE118) offered at Stanford by the Smart Product Design Lab, headed by Dr. Ed Carryer.
I would like to acknowledge the tremendous help of Prof. Ed Carryer of Stanford University in teaching the subject matter to me, for all of his help with the slides, the software libraries, and the electronic hardware, and lastly for pioneering this video capture technology, and helping me to set this course up. Without his help and inspiration, this class would not be here.
Index of class resources
- General Class Information class and section times, instructor and TA information
- Lecture Video Video files of the lectures, and download information for the right codec.
- Handouts quizzes, quiz solutions, other helpful handouts.
- WebForum - for announcements, general discussion, and help.
Handouts
- General Course Information
- Course Syllabus
- Class Survey
- Extended course description
- Introduction to Oscilloscopes
- Essential C handout
- Analog Filtering Article
- Java Filter Design tool
- HC12 Module Schematic
- Fabulous Foamcore
- Forces (Ch. 4)
- Moments (Ch. 5)
- Free Body Diagrams (Ch. 6)
- Material Properties Handout
- Steps to Writing A Routine
- High Quality Code Design
- Logic Data Sheets
- Sensor Data Sheets
- Midterm Data Sheets
- LM324 OpAmp Data Sheet
- Using the LaserCutter
- State Machine Template Code, courtesy of Prof. Carryer @ Stanford.
- State Machine Microwave Example, courtesy of Prof. Carryer @ Stanford.
- Labs
- Quizzes
- Class Presentation Slides
Lecture Videos
The technology to record these videos is supported by a grant from the Center for Teaching Excellence (CTE), and it is an experiment. Feedback as to the utility, and the usability of these videos would be highly appreciated. The basic hardware required is a tablet PC with the Office Tablet PC extensions, and a standard headset to capture the lecturers voice. Additionally, a program called Camtasia is used to capture the entire sequence into a standard movie format that can then be viewed at a later time for review and additional study.
You may view these lectures at any time, but do not distribute them beyond the UCSC environment. These lectures have been created using the Camtasia software, and can be played through the Camtasia player software, downloadable for free from Techsmith here, or through the standard windows media player with the techsmith codec. A Mac OSX version of the codec can be found here that allows playback of the files. Note that some students have reported that VLC works much better on MacOSX and Linux.
- Lecture #0, 05-Jan-2011, Introduction to Mechatronics
- Lecture #1, 07-Jan-2011, Microcontrollers and Bit-Banging
- Lecture #2, 10-Jan-2011, Event Driven Programming and State Machines
- Lecture #3, 12-Jan-2011, Sensors and Signal Conditioning
- Lecture #4, 19-Jan-2011, Filtering
- Lecture #5, 21-Jan-2011, Digital Filtering
- Lecture #6, 25-Jan-2011, Real OpAmps
- Lecture #7, 27-Jan-2011, Statics and CAD
- Lecture #8, 31-Jan-2011, Digital I/O and Solenoids
- Lecture #9, 2-Feb-2011, DC Motors
- Lecture #10, 7-Feb-2011, Stepper Motors
- Lecture #11, 9-Feb-2011, Preliminary Design Review
- Lecture #12, 14-Feb-2011, Mechanical Properties
- Lecture #13, 16-Feb-2011, Project Management
- Lecture #14, 23-Feb-2011, Embedded C and Noise
- SolidWorks Gearbox Tutorial, part 1.
- SolidWorks Gearbox Tutorial, part 2.
- SolidWorks Gearbox Tutorial, part 3.
- SolidWorks Gearbox Tutorial, part 4.
- Basic Circuits, Supplemental Lecture, Part I.
- Basic Circuits, Supplemental Lecture, Part II.
- Basic Semiconductors, Supplemental Lecture, Part III.
- Basic OpAmps, Supplemental Lecture, Part IV.
- Google SketchUp Tutorial, by Ian Rickard.
- MidtermReview, from 2009 (Same Practice Midterm)
Labs
This is a lab class. That means that almost everything you will learn will be by doing, and that doing will be in the labs. The Pre-Labs are serious, as they are there to ensure that you don't hurt yourselves, or damage the equipment. Make sure that you have understood what is going on, and use you colleagues for guidance. Expect to put in long hours doing the labs and even more in the project, but they will definitely be worth it in the end.
- Lab 0: The Roach (Event Driven Programming), Due 12-Jan-11 @ 5PM.
- Lab 1: OpAmps, Signal Conditioning, and Sensors, Due 19-Jan-11, 5PM.
- LM555.pdf, 555 Datasheet.
- Lab 2: Mechanical Prototyping, Due 26-Jan-11 @ 5PM.
- gear.SLDPRT, GearTrax SolidWorks gear
- pinion.SLDPRT, GearTrax SolidWorks pinion
- motor.SLDPRT, Jameco SolidWorks Motor
- motor.SLDPRT, Jameco SolidWorks Motor
- Gearbox Schematics
- Lab 3: DC and Stepper Motors, Due 02-Feb-11 @ 5PM.
- servobasic.h, Servo code header file
- servobasic.c, Servo code c-file
- steps12.h, Stepper code header file
- steps12.c, Stepper code c-file
- Final Project: Slug-o-Lete, Public Demo on 10-Mar-11, 6:30PM, Location: TBD
Quizzes
Quizzes will be given out at least once a week at the beginning of class. These will be based entirely on the reading material that should have been completed before coming to class. Occasional homework assignments will be handed out or assigned during lecture to complete a series of short exercises. Cooperation and collaboration on the labs and homework is encouraged, but this is NOT licence to copy. The work you turn in should be your own.
Exams
- Intake Quiz 05-Jan-2011.
- Quiz #1 07-Jan-2011.
- Quiz #2 13-Jan-2011.
- Quiz #3 21-Jan-2011.
- Quiz #4 31-Jan-2011.
- Quiz #4 23-Feb-2011.
- Midterm is a takehome from 2.Feb.11 @ 7PM to 06.Feb.11 @ 6PM.
- Practice Midterm(solutions).
- Midterm Data Sheets
Class Presentation Slides
The class lectures use the digital ink capabilities of the TabletPC. The ink is saved back into the presentation, and the presentation is saved to the website for convenience. This year we are using Classroom Presenter rather than PowerPoint. It apprears to be far more stable, and has several nice utilities for the TabletPC. The presentation files are in the .CSD format, and you will need to download Presenter to view them (download v2.2). Presenter can be downloaded free from here. Note that we have switched to Classroom Presenter v3.1 as of 12-Jan-11.
- Lecture #0: Introduction to Mechatronics 05-Jan-2011
- Lecture #1: Microcontrollers and Bit-Banging 07-Jan-2011
- Lecture #2: Event Driven Programming, State Machines, Sensors 10-Jan-2011
- Lecture #3: Sensors and Signal Conditioning, 12-Jan-2011
- Lecture #4: Filtering, 19-Jan-2011
- Lecture #5: Digital Filtering, 21-Jan-2011
- Lecture #6: Real OpAmps, 25-Jan-2011
- Lecture #7: Statcs, 27-Jan-2011
- Lecture #7: Mechanical CAD, 27-Jan-2011
- Lecture #8: Digital IO, 31-Jan-2011
- Lecture #9: Solenoids and DC Motors, 31-Jan-2011 and 02-Feb-2011
- Lecture #10: Stepper Motors, 07-Feb-2011
- Lecture #12: Mechanicals, 14-Feb-2011
- Lecture #13: Project Management, 16-Feb-2011
- Lecture #14: Timers and ADC, 16-Feb-2011
- Lecture #15: Modular C, 23-Feb-2011
- Lecture #15: Noise, 23-Feb-2011
- Lecture PDR: Preliminary Design Review, 09-Feb-2011
- Basic Circuits: Supplementary Lecture, Pats I and II.
- Basic Semiconductors: Supplementary Lecture, Part III.
- Basic OpAmps: Supplementary Lecture, Part IV.
- Midterm Review: TBD.
General Class Information
- Textbooks:
- [CKO]: Introduction to Mechantronic Design, 1st Ed., Carryer, Ohline, and Kenny, Prentice Hall, 2010
- [H&H]: The Art of Electronics, 2nd Ed., Horowitz and Hill, Cambridge University Press, 1989 (Optional)
- [Rorabaugh]: Mechanical Devices for the Electronics Experimenter, Rorabaugh, TAB Books, 1995 (Optional)
- Instructor:
- Name: Gabriel Hugh Elkaim (elkaim@soe.ucsc.edu)
- Phone: 831-459-3054
- Office: Engineering 2, 337B
- Instructor Office Hours:
- M-W, 2:00 - 4:00 PM, and by appointment
- Teaching Assistant(s):
- Name: Max Dunne (mdunne@soe.ucsc.edu)
- Name: Brad Watanabe (bwatanab@ucsc.edu)
- Name: Chasen Peters (cpeters@ucsc.edu)
- Name: Matt Drake (mdrake@ucsc.edu)
- Phone: (831) 459-2140
- Office: E2-316
- Lab Hours:
- 24/7, TA times TBD.